Considering battery options for your forklifts?
Do you know the advantages of lithium ion batteries?
Lead-acid batteries are the more traditional choice for an electric forklift fleet. While lithium-ion systems have been around for about 2 decades, they are still relatively new to the game. Fortunately, lithium-ion batteries have many advantages over lead-acid batteries.
Companies that want to improve efficiency and create a more productive warehouse should consider making the switch to lithium-ion power for their forklifts.
If you're trying to learn more about the benefits of lithium-ion batteries, look no further. Here's why you should consider using lithium-ion systems for your forklift.
Extended execution times
One of the biggest advantages of using lithium-ion in your forklifts is that they will allow for longer life cycles and longer run times. Compared to using traditional lead-acid batteries, lithium-ion systems will last up to 4 times longer. There is no voltage drop during the entire discharge cycle with lithium-ion, so trucks run and lift as quickly at the end of the shift as if they had just started. Lead-acid batteries experience a voltage drop and typically lose about 20% of their power during the shift. It's even worse in a refrigerator or freezer, where they lose up to 50%.
The long life of lithium-ion batteries can help keep a warehouse running smoothly and more productive overall. Your team will be able to do more and never stop to charge or change a battery.
Superior load capacities
Another great advantage of lithium-ion technology is that it also allows for quick and easy charging compared to the lead-acid alternative.
Lithium-ion systems can be charged from ZERO to FULL in less than 2 hours. There is no "memory effect" and it is recommended webpage that you charge your Lithium-Ion Forklift Truck Battery whenever they are not in use. This means that a dead battery will never slow things down.
Lithium-ion batteries are also more efficient than lead-acid batteries. Lead-acid batteries can suffer from severe degradation if they are charged too often. However, lithium-ion batteries will stay in excellent shape no matter how often they are charged or how deep they are discharged.
Eliminate the need for maintenance
A major drawback of lead-acid batteries is that they require quite a bit of maintenance. Daily watering will be required and acid spillage will occur. This generally increases labor costs, as it takes time and energy to maintain and change them during each shift.
On the other hand, lithium ion batteries are maintenance free. As a result, using a lithium-ion power source can reduce costs and save time in your warehouse. You can also reduce labor needs, allowing your workers to focus on more important tasks in your business.
Safer for workers
While there are many security risks in a warehouse environment, forklifts represent one of the biggest threats. This is especially true for trucks that use lead-acid systems. Removing a heavy battery from the truck to replace it with a freshly charged one each shift increases the risk of injury and equipment damage. Acid spills can be a hazard to your workplace and always have the potential to harm employees.
Fortunately, the lithium-ion power source will be safer for your workers and will come with automated guards that will provide additional protection. With lithium ion batteries, there is no need to change the battery in the truck and there is no risk of acid spills. Since no gas is generated during the charging process, these batteries will also not emit dangerous hydrogen/sulfur gas into your working environment.
No battery room required
Another advantage of using lithium ion batteries is that you will eliminate the need for a dedicated storage and maintenance room in your warehouse.
Lead-acid systems require the installation of a battery room, where they will be stored and charged when not in use. While charging, these batteries will emit dangerous hydrogen/sulfur gas vapors (gasification), so the room must be well ventilated and kept cool, which significantly increases operating costs.
When using lithium-ion systems, on the other hand, you'll only need one battery per truck. Since there are no gassing issues, and opportunity charging can be done almost anywhere, there is no need for an expensive air-conditioned and ventilated storage room. You no longer have to worry about storing or charging spare batteries in a special room. In fact, with a lithium power source, you can find the most appropriate places to put chargers in your facility, to encourage drivers to charge the forklift when it's not in use. This will reduce costs and increase uptime.
Better for the environment
If you want to make your warehouse more environmentally friendly, choosing to use lithium-ion batteries in your forklifts is a great option. Lithium-ion systems offer several improvements over lead-acid batteries. They are less likely to cause harm to your warehouse, your workers and the environment.
One reason for this is that lithium-ion batteries are 30% more energy efficient than their lead-acid alternatives. By using lithium ions, you will reduce energy consumption in your workplace. This can help the environment and will also reduce your costs and carbon footprint. If your company has an internal mandate to reduce its carbon footprint, switching to lithium power is a great way to help achieve that goal.
Save money
Using lithium-ion batteries instead of lead-acid batteries can also help a business save money. While they will cost more up front, the benefits are well worth the cost and will save your business money over time. Once you do the math, you'll see that the total cost of ownership is much lower (typically on the order of 20% to 40%) than lead-acid packages.
Choosing lithium ion batteries for your forklift
While lead-acid batteries are often the traditional choice, the truth is that choosing to use lithium-ion batteries for your forklift fleet may be the best option overall. Be sure to consider the advantages of using lithium ion for your own forklifts. Doing so will ensure that your business is running at peak efficiency.
About Us
JB BATTERY, a OEM rechargeable battery manufacturer in China over 10 years. Specialized in custom nimh battery packs, Lithium polymer battery, LiFePO4 battery and Li-ion Battery pack. Our batteries got UL, IEC62133, CB, CE, ROHS certifications, some models also passed by KC, BIS.
Website - https://www.lithiumbatterychina.com/